Business Areas

Smart Factory

Smart Factory

Business Overview

A smart factory is an advanced facility where all production activities in manufacturing are digitized, enabling the creation of an efficient and flexible production system. By applying cutting-edge technologies such as IoT (Internet of Things), big data, artificial intelligence (AI), and robotics, real-time data collection, analysis, and management optimize the production process.

Business Features

  • Connectivity

    All equipment and systems are connected via IoT, enabling real-time data collection and monitoring.

  • Automation

    Various tasks within the factory are automated, improving the efficient use of human resources and enhancing productivity.

  • Predictive Maintenance

    Using AI and big data, the condition of machinery is predicted to enable maintenance, minimizing downtime.

  • Flexibility

    Production processes and lines can be quickly adjusted to meet customer demands or respond to market conditions.

  • Data Integration

    Production processes and lines can be quickly adjusted to meet customer demands or respond to market conditions.

  • Cybersecurity

    Enhanced cybersecurity technologies are essential to minimize security threats arising from increased data connectivity.

  • Workforce Reallocation

    The implementation of smart factories reduces repetitive tasks, allowing personnel to be redeployed to higher-value activities.

  • Energy Management

    IoT and AI are used to monitor and optimize energy usage in real-time, reducing costs and supporting environmentally friendly operations.

Operating System Framework

Operating System Framework

Smartization Level Criteria

Smartization Level Criteria
Category Field Automation Factory Operations Enterprise Resource Management Product Development Supply Chain Management
Advanced Level CPS based on IoT1) /IoS 2) Business in cyberspace
CPS 3) Network nollaboration
IoT/IoS IoT/IoS Modularization
Big Data-based Diagnosis and Operation
Big Data / Virtual simulation for design and development / 3D Printing
Intermediate Level 2 Equipment control automation Real-time factory control Integrated factory operations Automation of standard and technical information generation and connection Multi-variety development collaboration
Intermediate Level 1 Automatic aggregation of equipment data Real-time decision making Cross-functional integration Development and operation of standard and technical information Multi-variety production collaboration
Basic Level Automatic performance aggregation Process and logistics management (POP) Independently operated functions management-focused approach Project management using CAD Dependence on a single parent company
ICT Not Applied Manual work Manual work Manual work Manual work Collaboration via phone and Email

Source: Target Level Criteria: e-Nara Standard Certification KS X 9001-1 (p. 23) – Overall Level Diagram
1) IoT : Internet of Things
2) IoS : Internet of Services
3) CPS : Cyber Physical System

Process and Management Improvement Achievements

Process
Improvement
Achievements

Productivity

29.0%

Quality

42.1%

Cost

35.2%

On-time
Delivery Rate

18.3%
Management
Improvement
Achievements

Employment Rate

Average employment increase 2.1 people per company

Sales Revenue

11.3%

Industrial
Accidents

1.54%

Source: Korea Productivity Center (May, 2023)