Solution

Smart Manufacturing Management Solution

MATE-Compounding management system

Product Overview

Automation of Process Control and Efficient Management of the compounding Process.

The MATE-Compounding management system enables the automation of the chemical weighing process, one of the most important steps in the rubber manufacturing process. It allows for efficient process management, including compounding management and work management.

Key Features

Key Features of MATE-Compounding management system
  • Efficient Process Management

    Through the development of equipment and software customized to local needs, it replaces imported equipment and enhances process management efficiency.

  • Simple and User-Friendly Automation System

    Transitioning from previous manual processes, the new system offers a streamlined and intuitive workflow for operators.

  • Efficient Compounding Process

    Automation of process control enables precise and efficient management of the compounding process.

Core Functions

Master Data Management

  • Program Menu Configuration : Register materials,
    Assign workers to equipment, Set up small-quantity chemicals,
    Set up carbon oil, Setup communication terminals, etc.

  • Enables registration and inquiry of master data settings.

Compounding Management

  • Program Menu Configuration : Compounding Formula Registration /
    Compounding Formula Printing / Bulk Material Change / Compounding
    Cost Calculation / Compounding Weight Testing, etc., can be registered,
    viewed, modified, and printed.

  • Prevents errors caused by manual processes.

  • Boosts productivity by preventing operational mistakes.

Monitoring

  • Collects and visually presents real-time data
    from the production site, including process status,
    managing alarms, and detecting abnormalities.

Testing Management – SPC

  • Collects test data in real-time to analyze process abnormalities
    and visualizes various quality indicators in graphs.

Work Management

  • Program Menu Configuration : Work Order Registration / Work Order Status /
    Weighing Daily Report / Weighing Detail Status / Weighing Stock Status /
    Weighing Process Stock / Weighing Work Status / Automatic Weighing Records /
    Mixing Work Status / Mixing Work Details (Mixing Work Records) / Mixing Process Chart /
    Mixing Process Monitoring / Roller Work Status / Roller Work Details (Roller Work Records) /
    Roller Work Chart / Curing Room Inbound Status / Stock Inquiry by Expiration Date /
    Curing Room Outbound Status / Curing Room Temperature and Humidity Status /
    Inbound Weight Checklist / Material Usage Status (Period) / Material Usage Status (Monthly/Yearly)
    / Monthly and Yearly Work Performance Status / Lot-based Work Progress Status.

Testing Management

  • Program Menu Configuration : Rheometer Basic Data Registration /
    Mooney Viscometer Basic Data Registration / Tensile Tester Basic
    Data Registration / Specific Gravity and Hardness Basic Data
    Registration / Physical Properties Test Judgment Criteria /
    Rheometer Performance Registration / Mooney Performance
    Registration / Tensile Performance Registration / Specific
    Gravity and Hardness Performance Registration / Rheometer
    Performance Modification / Mooney Performance Modification /
    Tensile Performance Modification / Specific Gravity Performance
    Modification / Hardness Performance Modification / Physical
    Properties Test Daily Report / Periodic Physical Properties Test
    Daily Report / Physical Properties Test Statistical Status / CPK Management.

Production Process

Key Function - Production Process

Expected Benefits

  • Improvement of Work Processes

    Increase operational efficiency by transitioning from manual processes to automation.

  • Improvement of Work Environment

    Organize the workplace environment efficiently to provide a better setting for workers

  • Reduction of Work Errors

    Prevent weighing errors caused by manual mistakes through the Fool-Proof System*.

  • Real-Time Monitoring

    Monitor work orders and on-site activities details in real time.

  • Accurate Data Management

    Manage data related to materials, clients, compounding data, work orders, and work records accurately for business analysis.

  • Competitive Advantage

    Reduce defect rates, boost productivity, and enhance external competitiveness.

Fool-Proof System: A system designed or maintained to ensure quality and safety by maintaining the reliability of an item, even if inappropriate actions or human errors occur. It enables lot traceability of defective products, from parts to finished goods.

Screen Examples

  • Packaging Work Performance
    Registration
  • Weighing Work Performance
    Registration
  • Banbury Work Performance
    Registration
  • Mill Work Performance
    Registration
  • Inbound Receipt Registration